高铬球(High Chromium Balls)
"Grinding media" refers to the medium or tool used to impact, grind, and extrude materials during the grinding and crushing process to achieve the required particle size. Its specific forms, materials, and application scenarios are diverse.
I. Core Functions and Roles
Impact Crushing: Utilizes the kinetic energy generated by movement to impact materials, causing them to break.
Abrasive Peeling: Peels and grinds the surface of materials through rolling and sliding friction between the media and the materials.
Extrusion Crushing: Applies pressure to materials in a narrow space to crush them.
II. Main Types and Application Scenarios
According to different usage scenarios and forms, grinding media are mainly divided into the following categories:
Ball Mill Grinding Media
The most common type in industries such as mining, cement, ceramics, and chemical engineering. They are largely loaded into rotating cylinders, and the rotation of the cylinders drives them to move, thereby crushing the materials inside.
Grinding Steel Balls: The most common type, spherical in shape, which crushes materials through impact and grinding. Divided into large balls, medium balls, and small balls according to size.
Grinding Steel Forgings: Cylindrical or frustoconical in shape, mainly used in fine grinding and ultra-fine grinding stages because they have a larger contact area with materials and higher grinding efficiency.
Materials: High-chromium cast balls, low-chromium cast balls
Application Scenarios: Mineral processing of iron ore, copper ore and other metal ores; grinding of cement raw meal and clinker; ball mills in the pulverizing industry of thermal power plants, etc.
III. How to Select Suitable Grinding Media
Material Properties:
Hardness: The hardness of the grinding media is usually much greater than that of the material.
Particle Size: The feed particle size and the desired product particle size determine the initial size of the grinding media.
Density: Grinding media with high density have high impact energy and high grinding efficiency.
Acidity and Alkalinity: The chemical stability of the grinding media should be considered to avoid reactions with the material that cause pollution or loss.
Equipment Type: Different mill designs determine the shape and size of the grinding media (balls, forgings) to be used.
Chemical Composition、
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Chemic Name (名称)
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Brand (牌号) |
Chemical composition (化学成分)% |
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Carbon (C) |
Silicon (Si) |
Fierce (mn) |
Chromium (Cr) |
Sulfur (S) |
Phosphorus (P) |
Other elements |
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High chrome ball (高铬球)(高铬锻) |
ZQCr10 |
1.8-3.2 |
0.3-1.0 |
0.2-1.0 |
10-12 |
≤0.10 |
≤0.10 |
trace |
|
High chrome ball (高铬球)(高铬锻) (高 |
ZQCr15 |
1.8-3.2 |
0.3-1.0 |
0.2-1.0 |
12-16 |
≤0.10 |
≤0.10 |
trace |
Mechanical properties、
|
Name(名称) |
Brand (牌号) |
surface hardness 表面硬度(HRC) |
Impact value 冲击值AK(J/C㎡) |
The microstructure (金相组织) |
|
High chrome ball (高铬球) |
ZQCr10 |
≥58 |
≥3.2 |
M+C+A |
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M-马氏体Martensite P-珠光体Pearlite C-碳化物Carbide A-残余奥氏体Residual Austenite |
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¢8mm |
¢10mm |
¢12.7mm |
¢15mm |
¢17mm |
¢20mm |
¢25mm |
¢30mm |
¢40mm |
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¢50mm |
¢60mm |
¢70mm |
¢80mm |
¢90mm |
¢100mm |
¢110mm |
¢130mm |
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¢6mmx6mm |
¢8mmx8mm |
¢10mmx10mm |
¢10mmx12 |
¢12mmx14 |
¢14mmx16 |
¢16mmx18 |
¢18mmx20 |
¢20mmx25 |
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¢25mmx30 |
¢30mmx35 |
¢35mmx40 |
¢40mmx45mm |
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